Stator Concentrated Winding
Coils (main winding + auxiliary winding or capacitor-run winding) are directly wound on stator teeth, widely used in single-phase asynchronous motors such as refrigerator compressors and AC fan motors. The production line must feature automatic indexing, independent winding for each tooth, and cross-slot connection functions.
Armature Winding (Rotor)
Multiple coils are wound in the slots of the rotor core, with their ends connected to the commutator, for universal motors (vacuum cleaners, food processors) or permanent magnet DC motors (electric toothbrushes). The production line must support hook-type commutator winding, automatic wire pulling & cutting, and integrated testing functions.
Shaded-pole Coil Winding
A short-circuit ring (shaded-pole coil) is wound beside the main stator pole, requiring only a simple winding process, for small-sized electric fan motors. The equipment must support thick wire or copper strip winding.
Bobbinless Self-adhesive Winding (Air-core Cup)
Designed for micro DC motors, the coil is wound into a cup shape and then embedded into the housing. The production line must feature hollow cylindrical winding, heating bonding and precise demolding functions.
Balanced Multi-phase Resistance for Smooth Motor Operation
For multi-phase motors, automated production lines precisely control the turn count of each phase coil to achieve excellent resistance balance, drastically reducing motor vibration and noise to significantly improve user experience.
High Slot Fill Factor for Improved Motor Efficiency
A high slot fill factor reduces copper loss. Yite's production lines adopt forced wire arrangement and precise tension control, making the slot fill factor far higher than that of manual winding. Under the same volume, the motor delivers higher output power or operates at lower temperature rise.
Full Automation for Drastically Reduced Labor Costs
A fully automated assembly line can be formed covering core feeding, winding, wire cutting, resistance testing, coil inserting, shaping and lashing. One single production line delivers sufficient daily output for mass production, replacing a large number of manual coil inserting workers.
With over 20 years of experience in home appliance motor winding equipment, Eternal's product portfolio covers stator winding production lines (vertical/horizontal), rotor winding production lines and shaded-pole winding production lines. It supports winding of various wire gauges, with stable winding speed and ultra-precise indexing.
We provide full turnkey automated line solutions covering coil winding, coil inserting, lashing and testing. For high-volume typical products such as vacuum cleaner universal motors and AC plastic-sealed motors, we deliver high-efficiency multi-station models. Our after-sales services include timely telephone technical support, fast on-site service, free process commissioning and personnel training.
